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FACILITY

Mer-Mar’s manufacturing facility is located in Hesperia, California. Total space 22,000 square feet. Allocated as follows:

Administration         3,500 square feet
Warehouse               3,500 square feet
Manufacturing          15,000 square feet

CAPABILITIES

Surface mount
Through hole
BGA
Mixed technologies
Prototype to production
Extensive In-Circuit test capabilities
Full turn-key service or labor only
Fast turnaround
All environmentally safe processes
Specialists in Medical Electronics
Delivered on time at competitive costs

EQUIPMENT

SMT Equipment:
Zevatech FS-750 SMT Pick & Place Machine (Quantity 1)
       3 heads with laser alignment, 14,400 components per hour small chip 8mm or less
       Placement points per program 2,000
       Applicable Component Sizes: Height: min: 0.3mm max: 6mm
                                               Size:    min: 1.0 x 0.5mm max: 23.5mm sq
                                               Lead Pitch: 15 mil
       Applicable PCB Size:          min:  X 50mm x Y 30mm
                                               max: X 330mm x Y 250mm
                             thickness    min: 0.4mm  max: 4mm

Zevatech PM-570 SMT Pick & Place Machine (Quantity 2)
       Single head with laser alignment, 3870 components per hour max rating
       Placement points per program 2,000
       Applicable Component Size:      Height:  max 6mm
                                               Size:  min 1.0 x 0.5mm max: 33.5 sq
                                               Lead Pitch:  15 mil
       Applicable PCB Size:          min:  X 30mm x Y 30mm
                                               max: X 406mm x Y 330mm
                             thickness    min: 0.6mm    max: 2.5mm

Heller 1707EXL Forced Convection Reflow Oven
       7 heating zones, 14 independent temperature controls
       Complete computer control system with KIC & ECD software
       3 Thermocouple Real Time profiling, Edge Hold Conveyor system
       Process Tunnel:               length: 72” (182.88cm)
                                             width: 22” (55.88cm) usable 20” (50.80cm)
                                             height: 2.625” (6.67cm)
       Cooling Area:                   length: 15” (38.1cm) internal
       Operating Range:              50-350 degrees centigrade

ABW  Zoned Convection Reflow Oven
       3 zones, 5 temperature controls
       Conveyor speed 2-20 in/min
       Process Tunnel:               length: 42” (106.68cm)
                                             width: 17.75” (45.09cm)  usable 16” (40.64cm)
                                             height: 1.5” (3.81cm)
     Cooling Area:                    length: 12” (30.48cm)
     Operating Range:               50-350 degrees centigrade      

Zevatech Zoned Convection Reflow Oven
     3 zones, 5 temperature controls
       Conveyor speed 2-20 in/min
       Process Tunnel:   length: 42” (106.68cm)
                                 width: 17.75” (45.09cm) usable 16” (40.64cm)
                                 height: 1.5” (3.81cm)
     Cooling Area:        length: 12” (30.48cm)
     Operating Range: 50-350 degrees centigrade       

SMT Stencil Screen Printer 483P
       Adjustable print speed control
       Max frame size 20” x 20”  max print area 14” x 14”

SMT Stencil Screen Printer SP2020
       Adjustable print speed control
       Max frame size 20” x 20”  max print area 14” x 14”

AIR-VAC DRS22C BGA/SMD rework & repair station
               with Leica MZ6 stereo optics, color camera, computer process controlled

O.K. Industries SMT 8500 Pick & Place Hand Station (2ea)

O.K. Industries SMT 1101 Hot Air Solder System

O.K. Industries FCR 2201 SMT Rework Station

DATAPAQ Reflow Tracker (Temperature Profiling)

SOLDERING & CLEANING Equipment:

Technical Devices NU/ERA 16” Wave Soldering System

Electrovert ECONOPAC II 16” Wave Soldering System
             with Lambda and Omega Waves

AIR-VAC PCBRM12 Selective Soldering system

AQUEOUS Technologies SMT800-CL Cleaning system
             Closed-loop computer controlled aqueous cleaning system & PCB
             de-fluxer

ECD 9600-1 Closed Loop Aqueous Cleaning System (2ea)

ECD 9050 Turbo Dryer (2ea)

General Assembly Equipment:
  
HEPCO 7900-LF Lead Former
   HEPCO 7700-LF3A Lead Former
   HEPCO 7600-3ACT IC Cutter/Lead Former
   HEPCO 7000-3ACT/7000-LF3 IC Cutter/Lead Former
   HEPCO 1700-1 Tape & Reel Lead Cutter
   HEPCO 1500-1 Radial Lead Cutter (3ea)
   HEPCO 8000-1 Axial Lead Former
   Technical Devices Mark V Component Lead Former (4ea)
   BLUE M  OV500C-3 Convection Oven
   RUSH C-100 Wire Stripper
   IDEAL 45-750 Wire Processor
   MOLEX P-4979A Crimping Machine
   AMP Connector Press
   3M Connector Press
   Ideal 45-157 Fiber cone stripper

Test & Inspection Equipment:
   GenRad TestStation 80   In-Circuit Test System
   Oscilloscopes Tektronics Models 465B, 2252
   Digital Oscilloscope Tektronics TDS460A
   Function Generators HP Models 3325, BC Precision 3022
   Frequency Counter Philips Model PM6669
   Frequency Counter Fluke Model 1900A
   Spectrum Analyzer HP Model 8591C
   Autoranging Power Supply HP Model 6028A
   MANTIS Stereo Scopes Vision Engineering (3ea)
   GlenBrook X-ray Inspection System RTX113     
   SMT Tools Inc. BGA-100 Endoscope inspection tool
           130X magnification with color monitor and printer